Why these Hair Spray Boxes work

• Material options: 16–24 pt SBS (C1S/C2S), 18 pt kraft, and 20 pt metallized board for reflective effects. Corrugated E-flute available for heavier multi-packs.
• Structures: straight tuck end (STE), reverse tuck (RTE), lock bottom for heavy cans, auto-bottom for high-speed packing, and windowed variants. Inserts (chipboard rings or corrugate cradles) keep cans centered.
• Print methods: CMYK offset along with spot Pantone, food-grade inks are also available on client’s request. White + CMYK on metallized board. We also offer flood or spot coatings for grip zones.
• Finishes: All types of finishing options available along with textured laminates. Emboss-deboss for logos and hold lines.

Branding & retail presentation

For competitive aisles, color accuracy and readable claims matter. Our team sets ink draw-downs against Pantone references and proofs critical typography at true size to verify legibility of hold, humidity, and “all-day” claims. Clear panels can be added to show cap color or nozzle type. Shelf-ready multi-packs use perforated tear-strips and reinforced dust flaps to withstand repeated opening.

Formats for every channel

• Single-unit cartons: snug fit for 200–500 ml aerosol cans; optional tamper labels over tuck flaps.
• Twin & trio cartons: shared cradle for co-promos (e.g., hold + volumizing variants).
• E-commerce mailers: ISTA-conscious versions with corner protection, peel-seal closures, and return-ready tear strips.
• Gift sets: shoulder boxes or slipcases for holiday SKU bundles.

Customization: truly custom hair spray boxes

Every run starts with a dieline tailored to can diameter and cap geometry. CAD prototypes are cut and shipped for line tests before plates are made. Interior print (care tips, routine steps, QR codes) turns unboxing into branded time. For minimal designs, uncoated stocks with soft-touch laminate create a powder-matte feel that aligns with professional salon ranges—exactly what buyers expect from custom hair spray boxes.

Print quality: production-ready printed hair spray boxes

High-resolution offset (175–200 lpi) keeps hair textures, gradients, and foil boundaries sharp. Metallic substrates allow “chrome” gradients behind brand marks, while white underprints preserve skin-tone photography. Batch numbers can be ink-jetted post-print on designated knock-out zones without smearing—ideal for custom printed boxes moving through fast filling lines.

Protective hair spray packaging

Aerosol cans need abrasion-safe interiors and reliable closure strength. TBS specifies fiber direction to reinforce tuck flaps and uses tear-resistant laminates where needed. Optional inner rings keep valves from contacting walls. Transit mockups are drop-tested at common parcel weights to validate that this hair spray packaging holds up from filler to shelf.

Sustainable options for hair spray packaging boxes

We offer sustainability certified boards. Our clients can choose soy-based inks and water-based coatings. On top of that we offer glue-free tab locks that reduce plastics and simplify curbside recycling. Packaging engineers can convert PET windows to plant-based films or design aperture-only showcases so hair spray packaging boxes remain mono-material.

Lead times, MOQ, and hair spray boxes wholesale

Our standard lead time is 12 to 13 business days after payment and design approval. Rush production and shipping service is also available. MOQs start around 250–500 units for pilot runs; value tiers unlock at 1k, 3k, 5k, and 10k+. Palletized shipping, carton labeling, and ASN prep are available for retail distribution. For distributors and fillers, hair spray boxes wholesale pricing includes repeat-order plate retention and consolidated freight windows—precisely what high-volume buyers expect from hair spray boxes wholesale programs.

Quality checks

Each lot undergoes color delta-E checks, board caliper verification, glue seam strength tests, and random assembly audits. Shipper cartons are rated to edge crush and labeled with count, SKU, and orientation marks to reduce pack-out errors.

Use cases

• Salon retail lines needing professional, subdued palettes.
• Mass retail SKUs requiring strong edge visibility and quick-read claims.
• DTC launches needing secure mailers and small-batch custom hair spray boxes before scaling to hair spray boxes wholesale.

Ordering hair spray packaging made simple

Send can specs (diameter, height, cap/profile), artwork, and target channels (retail vs. e-commerce).  Our team returns a dieline, material recommendation, and a firm quote. Press-matched proofs follow for final sign-off. From there, production, finishing, and fulfillment proceed on a defined timeline—keeping launch dates intact for high-visibility haircare campaigns.

Ready to upgrade presentation and protection with Hair Spray Boxes that match the product’s performance? Request a dieline and quote today for hair spray packaging.

FAQ

1) Can you run a tiny pilot batch so we test fit on our filling line?

Yes. We can produce a small pilot run so you check loading speed, flap lock, and label placement before the full order.

2) Can you print several languages or regions in one order?
Yes. We can version your artwork so you get multiple languages, claims, or UPCs in the same production run.

3) Can you help us place barcodes correctly and test them?
Yes. We provide a placement template, and we can scan-test your codes so you know they read fast at checkout.

4) Can we add short-run promo sleeves without reprinting the whole box?
Yes. We can make limited sleeves for sales or holidays, so you refresh the look while you keep using your existing Hair Spray Boxes.